Planning my brooch’s layout carefully, prior to soldering the bezel to the base of the object.

I’ve begun working in my studio on a new Upcycled Reimagined Gemstone object, this time in the shape of a trillion-cut stone. Applying my research developed over the past ten+ years, I work with recycled materials – including scrap metals, both precious and base materials. Here, I soldered the silver walls in a triangular *trillion* bezel. Next, I’m carefully planning via a Sharpie fine-tip pen where I’ll use the jeweler’s saw to cut out the sheet base or back of my object. This piece is going to be hand-fabricated into a wearable, one-of-a-kind brooch.

I’ve enjoyed making videos of my work process for ages. In this YouTube short I made, you can see how precisely I endeavor to not waste any metal at all whatsoever in my making. The closer I am to the exact size of my final bezel, the less cleanup and filing of excess metal I’ll have to do! The next step will be cutting this trillion-cut design out with my jeweler’s saw.

A hand holding a metal caliper over two outlined diamond shapes drawn on paper.
Print-out of my trillion-cut drawing I created digitally in Adobe Illustrator software.

As one can see on left, I designed my digital drawing in Adobe Illustrator first. My work is drawn by hand (not AI) – using the Illustrator pen tool to create my digital gemstone facets. I dig through my small metal scrap pile to find the perfect specimen to upcycle into a hand-sawn and silver-soldered brooch. Utilizing a quick printout, I block out and plan the the best way to fit the silver bezel to match the size of my Illustrator drawing. Once the object’s fabrication is complete, my drawing will be printed out on high-quality archival paper and hand-set behind polished plexiglass/acrylic.

So here I made a video of the piece in-the-round, but far from finished yet. This is what my trillion-cut object looks like directly out of the jeweler’s pickle solution. Much of my object’s fabrication is done, however, all three sides need to be filed, sanded and finished. After the next clean-up stage, it’s time to saw out and cut the brooch’s plexiglass. The paper drawing has to fit exactly inside. This is always the longest part of my design process; figuring out the exact measurements of the acrylic/plexiglass so that I have the least filing and sanding. All of this must be done with good ventilation and of course, a dust mask so I do not inhale the sanded particles of acrylic.

The plan is to show this brooch when complete along with other work upcoming this Fall in another exhibition. More details to follow and much work still to go!


All creative concepts, photographs and video footage used here are copyright Patricia Sullivan, and may not be used or re-published without written consent from the artist.

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Patricia Sullivan is a metalsmith and studio artist – living in the suburbs of Philadelphia across the great Delaware River in Southern New Jersey. She spent seven years prior, living in both New York City and the Hudson Valley, New York, studying at Parsons School of Design, moving onward to receive a second degree (post-graduate) in Fine Arts/Metals at SUNY New Paltz. A Philadelphia native, Patricia was exposed to the arts and music of this region since a young age, receiving her first Bachelor's degree at Temple University in Philadelphia before her sojourn to New York began. Patricia has exhibited her artwork nationally and internationally at both Munich Jewellery Week in Germany and Milano Jewelry Week in Milan, Italy. Ms. Sullivan was one of only thirty-four artists worldwide to exhibit her work at the Center for Craft, as part of being selected for Metalsmith magazine's prestigious "Exhibition in Print - Moved by Metal."

4 replies on “In the Studio: Upcycled Reimagined Trillion-cut Gemstone Object

    1. ROFL!! Thanks, Lu! Yes, this will be an important piece for me. Hoping the next increments towards finishing it go as smoothly as this part has. TY again for stopping by and have a lovely weekend!

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